Common solutions to precision errors in non-standard filling machines
Common solutions to precision errors in non-standard filling machines
Non standard filling machines include various liquid filling machines and paste filling machines. Below, the editor mainly analyzes the solutions to accuracy errors from the common errors of liquid non-standard filling machines.
For non-standard filling machines, speed, stability, accuracy, and other aspects are of great concern to buyers. If these aspects are not good or have problems, the impact on production can be significant. In order to avoid worrying about the accuracy of non-standard filling machines, technicians from HuYue Packaging Machinery will introduce the method of adjusting the accuracy of non-standard filling machines today. If there is a precision issue with the non-standard filling machine, the first thing we need to check is whether there is a problem with the measuring part. We need to check whether there is any blockage in the pipeline that transports the material, which may cause the material to not be delivered in a timely and accurate manner. If this situation leads to inaccurate measurement, we can unblock the blocked part in the pipeline or replace the pipeline to solve the problem.
If it’s not a problem with the pipeline, then it’s very likely that there’s a problem with the speed throttle valve and filling throttle valve. If these two valves are not opened or not fully opened, it could cause inaccurate filling.
All sealing rings in the equipment also have a significant impact on the filling accuracy. If any one of them has a problem, it is likely to cause inaccurate filling. Therefore, it is necessary to regularly inspect all sealing rings on non-standard filling machines, and replace them in a timely manner if any damage or breakage is found.
If the cylinder is not pulled all the way, it will result in insufficient amount of material being extracted. It is necessary to check whether there are foreign objects blocking or damaging the cylinder, and if so, timely repair or replacement of the cylinder is needed.
If your non-standard filling machine uses a measuring scale for measurement, you need to carefully check whether there is any weighing error in the measuring scale. You can dismantle the measuring scale and use another accurate scale for testing. If the measured weight is different, it means there is a problem with the measuring scale.
If materials are replaced outside the equipment without authorization, there is also a high possibility of measurement errors. For example, if materials with different densities are replaced without adjusting the corresponding parameters, non-standard filling machines that use measuring cups and piston type filling methods will experience significant accuracy errors.
