The working principle and application advantages of automatic quantitative filling machine.
The working principle and application advantages of automatic quantitative filling machine.
Automatic quantitative filling machine is an efficient automation equipment widely used in multiple industries such as food, medicine, daily chemical, chemical, etc. It is used for precise quantitative filling of liquids, pastes, powders, particles and other materials. With the continuous development of industrial automation technology, automatic quantitative filling machines have become an indispensable and important equipment in modern production due to their high precision and efficiency. This article will provide a detailed introduction to the working principle, equipment characteristics, application fields, and advantages of automatic quantitative filling machines. 1、 Working principle of automatic quantitative filling machine
The basic workflow of an automatic quantitative filling machine can be divided into four main stages: material supply, quantitative measurement, filling, and sealing:
1. Material supply: The materials are transported from the hopper or feeding system to the storage tank of the filling machine. The feeding system can use different conveying methods according to the filling requirements, such as pneumatic, mechanical, or gravity conveying. The conveying process is smooth, ensuring that the materials are not contaminated or lost.
2. Quantitative measurement: The quantitative system is the core part of the automatic quantitative filling machine, which accurately measures the weight or volume of materials through high-precision sensors and measuring equipment. Common quantitative methods include electronic weighing, flow measurement, and volumetric measurement. The equipment can automatically adjust the filling volume according to the set values, ensuring that each packaged material meets the set standards.
3. Filling process: After precise measurement, the filling head will fill the material into the packaging container. According to the characteristics of different materials, filling machines can use gravity, negative pressure, or pneumatic filling methods to ensure efficient and smooth filling processes, avoiding overflow or pollution.
4. Sealing and discharging: After filling is completed, the automatic sealing system seals the packaging container to ensure that the material will not leak or be contaminated by external factors. The sealing method can be heat sealing, pressure sealing, or screw sealing. Finally, the finished product is output through a conveyor belt and enters the next production stage.
2、 Equipment characteristics of automatic quantitative filling machine
As an advanced packaging equipment, the automatic quantitative filling machine has the following significant characteristics:
1. High precision measurement: The equipment adopts a precise measurement system, which can accurately control the quantity of each filling according to the characteristics of different materials. Whether it is liquid, paste, powder, or particle, it can ensure the quantitative accuracy of materials and reduce material waste caused by errors.
2. High degree of automation: The entire process from material conveying to filling and sealing is fully automated, reducing manual intervention and greatly improving production efficiency. The operator only needs to set the parameters, and the equipment can automatically operate for continuous production.
3. Multi functional adaptability: The automatic quantitative filling machine can be applied to packaging containers of different specifications, such as bottles, bags, cans, etc., with strong flexibility. Equipment design usually has adjustability, which can quickly adjust the filling volume and filling speed according to the different needs of the product, meeting the requirements of different production lines.
4. Easy to clean and maintain: Most automatic quantitative filling machines are made of stainless steel materials that meet hygiene standards, which are corrosion-resistant, easy to clean, and meet the hygiene requirements of industries such as food and medicine. Some devices also have automatic cleaning functions, reducing the difficulty of cleaning and maintenance.
